The electronics industry is constantly changing. New technological innovations come out rapidly, and that means that manufacturers need to stay on top of current trends and produce innovative new items quickly, accurately, and cost-effectively. An expansive range of electronics available on the market today contain components that were stamped (or could have been). Precision metal stamping offers an excellent choice for producing electronic components thanks to its low processing times and high level of precision.
As an example, light-emitting diodes (LED) have gained significant popularity as a lighting solution in recent years. LED lighting has a wide range of residential and commercial applications, and the market for it expected to grow 13% through 2022 to reach more than $54 billion in total sales globally. Other popular electronics include smartphones, augmented reality devices, and smart home technology, including appliances with IoT technology. All of these electronic items have components that can be accurately produced with metal stamping.
What are Some Common Electronic Stamping Applications?
Electronics is a large and diverse industry that serves countless residential, commercial, and industrial needs. There are many metal stamping applications within its different subsets. For example, computers, telecommunications equipment, industrial machinery, and household appliances all include electronic components that can be manufactured through metal stamping.
At American Industrial, we produce a wide variety of metal stampings for electronics manufacturers. We regularly stamp everything from small electrical components found in automotive lighting systems to larger housings using our extensive metal stamping expertise.
We have served numerous customers across the electronics sector with metal stampings that for various electronic assemblies. For example, we’ve produced components used in:
Cleaning appliances and robots
Connected audio devices
Handheld AR devices
Heating and cooling devices
Smart plugs and power strips
At American Industrial, our engineers craft a unique solution for each client’s application. We work from your part drawings to produce parts within your precise specifications.
What are the Key Benefits of Electronic Stampings?
Metal stamping has many unique benefits that make it one of the best production methods for electronic components. Metal stamping is favored by electronics OEMs and suppliers due to its high accuracy and repeatability.
Electronic devices often contain very small metal parts with no room for errors. For example, IBM’s PowerPC used billions of accurately stamped edge clips. Even with a tiny 0.5-millimeter pitch, the parts came out flawlessly. Precision stamping is the best production method available for ensuring components like these are formed correctly.
In addition to its ability to produce even tiny components accurately, some other advantages of precision metal stamping include:
Cost-efficiency. Metal stamping has a fast processing time and requires less labor than other methods, making it a cost-effective choice. It can easily fulfill high-volume orders with relatively short lead times. High-volume productions of identical units gain further economies of scale by offsetting the initial costs of tooling and set-up.
Consistent accuracy and quality. Even when producing multiple pieces simultaneously, metal stamping is extremely accurate. Even complex stamped shapes maintain accuracy, repeatability, and quality across all items within the production run
Human error has largely been eliminated from metal stamping since most aspects of the metal stamping process are automated. Automation also ensures that production is fast and efficient.
A wide variety of materials can be used in the metal stamping process, including stainless steel, aluminum alloys, copper alloys, and more. Using processes such as embossing, metal bending, metal punching, and other techniques, there is a high level of versatility in the metal stamping process that allows it to meet the demands of many applications.
Why American Industrial Is the Optimal Choice
American Industrial company has specialized in precision metal stamping for four decades. Our experts ensure that your electronic stampings are not only of the finest quality, but that they also include quick delivery times and competitive prices. We are experienced in a wide variety of stamping techniques, including:
Combined with our wide selection of materials, we can meet the needs of customers throughout many industries. We can handle virtually any volume, large or small, even for the most complex components. All of our processes are subject to strict quality assurance processes, as demonstrated by our ISO 9001:2015 certification.
There are many electronic applications that benefit from precision metal stamping. As industries such as LED lighting continue to expand, the ability to quickly produce large quantities of accurate components will become even more valuable to manufacturers. American Industrial Company is your source for custom-engineered metal components.
Because so many industries rely on metal stamping for their precision metal parts, metal stamping services remained in demand throughout 2020, despite the many changes and challenges the world experienced due to the COVID-19 pandemic. Efficient and cost-effective, metal stamping allows for accurate production with an automated process that reduces a company’s labor costs. You can easily increase volume of complex metal components in a variety of shapes and sizes without necessarily increasing your workforce.
The demand for custom metal stamping is poised to increase over the next several years, as industries like automotive, aerospace, industrial, and electronics are driving the need for precise metal components to match their innovation and growth.
How Did the Metal Stamping Industry Conclude 2020?
The pandemic required many manufacturers to pivot. Facing disruptions to the supply chain and changes in consumer wants and needs, companies were forced to adapt if they wanted to survive. For some, this meant finally adopting new technology that once seemed overwhelming or cost-prohibitive, and those changes will continue to serve them into the future. Metal stamping manufacturers in particular started looking to the data to guide their strategies and realizing that with automated processes and advanced technology, including remote access capabilities for their equipment, there are new considerations for the size and location of their workforce.
Despite the many surprises 2020 threw at us, the metal stamping market continued its upward trajectory. The future is bright: the demand for precision metal components is only continuing to grow, and the market may increase by $28.41 billion in the four years leading up to 2024.
What Are the Key Changes and Insights for 2021?
Metal stamping enables the production of complex lightweight components in a variety of materials, including stainless steel, galvanized steel, high strength low alloy steel, copper, aluminum, brass, and more. The automotive and aerospace industries rely heavily on these components, because they are always looking for ways to make their vehicles lighter and more fuel efficient without sacrificing safety and durability. Demand from those industries, combined with low materials costs, will drive metal stamping trends in 2021.
Despite the state of commercial air travel in 2020—for example, the Europe region was forced to reduce their flight schedule by up to 95%, and they were not alone as would-be passengers around the world canceled their travel plans—the aerospace industry has been on a steady growth trajectory over the last several years. Even though many commercial airlines have temporarily stopped ordering new aircraft, there’s still a move to replace old passenger planes and fighter jets with new aircraft that take advantage of advanced technology to offer greater fuel efficiency and sound reduction. Metal stamping for aerospace and defense alone is projected to hit $33.6 billion by 2027, a CAGR of 4.6%. In automotive, the move toward electric and hybrid vehicles is enhancing production.
In particular, signal and power distribution systems, communication devices, and flat connection systems require metal stamped clips, switches, assemblies, bushings, connectors, and fasteners. Those applications and components alone are expected to play a big role in the industry’s growth in 2021.
Why American Industrial Is the Optimal Choice
For 40 years and counting, American Industrial Company (AIC) has offered precision metal stamping services to our clients throughout North America and around the world. From the beginning, we’ve been committed to lean manufacturing, competitive prices, and rapid delivery with a long tooling life, consistency, and uniformity within each order. We have the capabilities to manage all projects, from small to large, simple to complex, and our ISO 9001:2015 certification guarantees our commitment to quality control and customer satisfaction.
It will be another busy year in the metal stamping industry for 2021, and we’re prepared to meet demand from companies that are looking for ways to innovate and improve their products with custom metal components. We look forward to serving you. Contact us or request a quote for your next project.
The construction and power tool industry is integral for many tasks around the globe from creating homes and commercial buildings to use in everyday life. Since power tools and construction equipment are often exposed to harsh building environments, such as extreme temperatures, impacts, vibrations, and more, the industry relies on high-quality stampings capable of withstanding these conditions.
The strength, durability, and resistance of metal stamped components grants them the ability to hold up against heavy loads, aggressive use, and various types of rugged environments. Metal stamped components are made from various materials using numerous techniques, depending on the needs of the application.
What are the key metal stamping materials used?
Building owners, designers, architects, and general contractors tend to use metal instead of other materials for their projects due to its combined efficiency, durability, and minimal maintenance requirements. When selecting a material for metal stamping, it is crucial to consider the specific requirements and specifications of your project to ensure that all metal stamped components meet your needs.
Common metals used in metal stamping include:
This is the most popular and commonly used metal for construction and power tool applications. It’s highly sustainable as it consists of mostly recycled metals and is subsequently used to create many sustainable structures that are both cost-effective and durable.
If you’re in need of a versatile metal, copper is one of the best options. It’s useful for many applications because of its flexibility, durability, corrosion resistance, strength, and conductivity.
Aluminum has a high strength to weight ratio and features more corrosion resistance than other metals.
Similar to aluminum, titanium is both durable and lightweight. It’s frequently used for heating and cooling system construction due to its high corrosion resistance.
Brass offers a smooth surface, high corrosion resistance, high conductivity, and the ability to be easily soldered. It’s often used for metal components in electronics.
Both cast and wrought iron are often used for many applications in the construction industry because of their durability. While wrought iron is rolled toward the end of production, cast iron is melted, poured, and molded to form many parts in architectural applications.
What are the metal stamping applications?
In the construction industry, stamped metal parts need to be durable, reliable, and long-lasting. Due to demanding construction industry requirements and standards, parts also need to be resistant to rust and corrosion and capable of enduring extreme temperature fluctuations.
Applications for metal stamped parts within the construction and power tool industry include:
● Commercial and Private Buildings. Metal stamped parts are ideal when constructing commercial and private buildings due to their high level of precision.
● Equipment for Construction Projects. Metal stamping is used to create parts for power tools, industrial switches and connectors, panel fastening systems, and custom assemblies used in many construction projects.
● Appliances. Metal stamped parts can be found in a variety of home and commercial appliances, including dishwashers, washer/dryer units, HVAC systems, refrigerators, and more.
● Miscellaneous Construction Supplies. Metal stamped parts used in the construction industry can also include various types of brackets, housings, shields, clips, trusses, and lighting components.
What metal stamping techniques are used?
To produce metal parts, a metal stamping manufacturer uses certain techniques depending on the needs of the application. Generally, metal stamping entails feeding flat metal sheets through a stamping press. Using a tool and die surface, the press will form the metal into the completed shape based on the design.
A wide variety of components are created with metal stamping for the construction and power tool industry using several techniques, including:
The specifications of each project and product design will dictate which technique or combination of techniques is best suited for your needs.
Metal Stamped Parts From American Industrial
Metal stamped parts offer a range of advantages, making them crucial for power tools and construction applications. At American Industrial, we specialize in manufacturing precision metal stampings for a variety of industries. Our dedication to providing high-quality parts and commitment to customer satisfaction ensures reliable metal stamped parts designed specifically for your needs. To learn more about our capabilities, or to get started on your custom metal stamping project, contact us or request a quote today.
Many manufacturing operations and machine shops consider excess metal scrap as part of the cost of doing business. As a result, many manufacturers fail to implement planning and process improvements that can minimize the amount of scrap they generate during production. While scrap can be recycled to recoup some financial loss, minimizing scrap generation has a much more positive impact on an operation’s bottom line.
Scrap rates can actually be used as a valuable data tool. Measuring the amount of scrap generated by a process in the form of discarded materials and reworks will help to benchmark the effectiveness of the production process. While some scrap is natural to any manufacturing operation, streamlining the processes that generate the most scrap will ultimately lower the overall cost of production. The goal should be to minimize both as early in the manufacturing process as possible.
Why is Reducing Your Metal Scrap Important?
Some degree of scrap and rework will inevitably occur in virtually all manufacturing processes, no matter the industry or product. The causes for scrap generation may include:
Poor quality raw materials
Errors in communication
Implementation of design changes
Machinery or operational issues
Failure to properly execute the approved design
Regardless of the reason, the ultimate result is wasted time and money. Inefficiencies that generate scrap and reworks are at the core of many continuous improvement efforts. In Lean manufacturing, the scrap production always represents an opportunity for scrap minimization. Focus areas like product documentation, process optimization, and communication of manufacturing and engineering changes can go a long way toward minimizing waste and increasing profits.
How To Avoid Scrap Generation
Though it may be impossible to completely eliminate scrap or rework in custom metal stamping or laser cutting, it can be minimized through continuous improvement efforts.
Reduce the Chances of Human Error
Unfortunately, humans are fallible. Fatigue, unclear communication, misunderstandings, and accidents can all occur anywhere in the supply chain. Any time you can automate material handling processes to minimize physical contact, you reduce the chances of human error.
More comprehensive training is another strategy for minimizing scrap generated by human error. Well-trained and experienced employees understand the procedures, software, and machinery, which translates to fewer mistakes. Fewer operator errors result in less waste.
To fully minimize scrap and waste, processes must be streamlined from end to end, beginning with the initial sales contact through the final delivery of the order. Mistakes or inefficiencies at any phase can result in unnecessary waste. Here are some examples of ways to address waste generation in varying processes:
Address inconsistencies and inefficiencies in sales and customer service practices to avoid unnecessary order changes that may impact production.
Implement simulation software to minimize the number of prototypes.
Use design practices like nesting or offal dies to reuse or reduce scrap.
Conduct a comprehensive inspection of the production line to replace worn or damaged tools.
Robust process control measures for identifying the causes of defects, ensuring adherence to design specifications, and measuring the consistency and stability of the output.
Have a Reuse or Recycle Plan in Place
Accepting that some scrap is unavoidable means having a plan for how to manage it. Adopting practices to stitch or fasten scrap together for reuse is one way to recycle internally before defaulting to external recycling programs.
Use Efficient Product Design
Planning for the most efficient use of material during the design phase is a strategy that cuts initial material costs and reduces the amount of scrap generation. Reconfiguring the layout can minimize the amount of raw material needed. Some examples of material content reduction include:
Orienting the pieces closer together
Fitting pieces together like a puzzle rather than in strips
Using the same sheet layout for similar parts with different dimensions
Choosing an Optimal Metal Stamper with AIC
At American Industrial Company (AIC), our customers depend on us for a full range manufacturing services, including comprehensive metal stamping and precision laser cutting. Our metal fabrication and precision laser cutting services incorporate the latest technology and techniques, such as CNC laser cutting and melt and blow.
Our metal stamping machines produce a variety of hand and power tools for a wide range of applications and industries, including automotive, aerospace, construction, mining, and many more. We offer a full range manufacturing, custom laser cutting, and metal stamping services from our ISO 9001:2015-certified facility, and our strict dedication to quality assurance ensures that our customers always receive the highest quality products.
At American Industrial Company, we implement the latest technology and Lean manufacturing procedures to eliminate avoidable waste. In optimizing our production techniques to reduce waste, we provide higher quality and more cost-effective services thanks to our reduced material and rework costs. To see how AIC can help with your project, please contact us today
The optimal metal finishing chosen for an application can significantly influence the performance and success of a project. When selecting the finish for a part or product, it is important to keep in mind what best suits the specific use case. The following blog post provides an overview of the different finishes available, including their properties and typical uses, to facilitate proper finish selection for industrial applications.
No. 1 Finish: Furnace Components
Achieving a No. 1 Finish involves hot rolling stainless steel—i.e., heating and then rolling it. Once the steel alloy has been hot rolled, it is annealed to produce a single, uniform microstructure. This process helps the material to meet mechanical property requirements set out by project designers and engineers.
Typical applications of No. 1 Finish include turbine and furnace components, such as casings, heat exchangers, linings, stacks, and supports.
No. 2B Finish: General Purpose Steel
A No. 2B Finish is typically applied on general-purpose steel to create an aesthetically appealing reflective surface that resembles a cloudy mirror. This finish finds application in a wide range of products, including the following:
Industrial equipment, such as for the baking, chemical, paper, pharmaceutical, plumbing, refrigeration, and sewage industries
Commercial equipment, such as appliances, flatware, wheel covers, etc.
Bright annealed BA/2BA finishes provide a part or product surface similar to a highly polished mirror without the cost associated with producing fully mirrored and rolled surfaces. The low-cost of these finishes makes them suitable for use in mass production operations in the commercial sector. Some examples of products that typically use these finishes are:
No. 3 Finish: High-End Commercial or Lab Application
No. 3 finishes often find application in high-end commercial or laboratory operations. This finish is moderately reflective, easy to keep clean, and aesthetically pleasing. Additionally, it’s simple to polish the finish mechanically and, if desired, gradually finer abrasives may be used during the process to create surface patterns that mimic the appearance of mechanical abrasion. Some products commonly finished in this manner include:
Scientific lab tools
Food processing systems
American Industrial: Your Metal Finishing Partner
At American Industrial Company (AIC), we have almost three decades of experience serving as a quality manufacturer. We specialize in providing complete turnkey manufacturing solutions, including prototype design, precision metal stamping, and optimal metal finishing. By partnering with us for their metal part needs, customers benefit from our:
Superior customer service
For additional information on our finishing or other manufacturing capabilities, contact us today. One of our friendly and knowledgeable team members will be happy to speak with you about your upcoming project.
Laser cutting is one of the most commonly used processes in metal fabrication as it offers many advantages over traditional techniques. Laser cutting is a versatile and reliable process that creates precise, flawless parts while keeping lead times short. AIC provides high quality laser cutting services for sheet metal and other materials to meet our customers’ metal stamping and forming needs.
What is Laser Cutting?
Laser cutting is a thermal-based procedure that utilizes a high-powered laser beam to direct heat and cut through metal with extremely tight tolerances using computer numerical control (CNC). As the guided laser moves across the surface, it vaporizes, melts, or burns material away and separates the workpiece from the excess sheet metal to create metal components and parts.
The focus of the laser allows for a smaller heat-affected area and less thermal warping than traditional methods, making it more accurate and efficient. This process also enables very high surface quality, so finishing processes are rarely needed.
Laser cutting can be performed on a variety of materials, including:
What are the benefits of Laser Cutting?
Laser cutting offers many benefits over traditional cutting methods, including:
Laser cutting has tight tolerances of +/-0.1 mm, which allows for a high level of precision without the need for after-treatment.
Laser cutting can perform separate cuts without exchanging tools, making it suitable for cutting different shapes and intricate designs within the same material thickness.
Tight tolerances enable the production of highly uniform end pieces, which is extremely ideal for large volume orders.
Cost-Effectiveness. Laser cutting significantly reduces the need for finishing processes to correct defects such as thermal warping and burrs. This reduces the need for additional tooling and processes that can slow down production and increase costs.
Laser cutting is a non-contact process, reducing the risk for accidents and enhancing safety.
Laser cutting is a much faster process when compared to traditional cutting methods, making it especially suitable for complex cuts.
Why should you choose American Industrial Company?
AIC has been in the metal stamping and forming industry for over thirty years. Our broad range of capabilities and highly skilled team can bring life to any project, from design through full-scale production.
To accommodate all laser cutting needs, AIC uses the VyTek FiberCAB 44 laser cutting system. This 3,000-watt laser is one of the most advanced machines of its kind and brings speed, efficiency, and precision to all metal cuts. Our VyTek FiberCAB 44 is accurate enough to cleanly remove stamped parts from the sheet metal with no need for secondary tooling processes like deburring.
Due to the versatility and power of our laser cutting machines, our services are applicable across diverse industries, including:
AIC’s preferred laser cutting method is the melt and blow method. With this method, a high-pressure gas jet is directed through a nozzle to blast small molten particles away from the workpiece. This method has lower power requirements than other forms of laser cutting and produces a fine kerf without thermal warping or burrs.
Contact American Industrial Company About our Laser Cutting Services
AIC specializes in providing high quality laser cutting services for our customers across a range of industries. Whether you are looking to make metal components that require intricate cuts, bolster production volume, or tighten tolerances, we believe that our precision laser cutting services can bring you real value at a great cost. To learn more about our services, please contact us today.
Metal stamping has been on the rise for years as demand for intricate metal components continues to increase in a variety of industries, including aerospace, automotive, defense, and personal electronics. In 2019, the market value was $220 billion and from 2020 to 2027, the industry expects a CAGR of 2.8 percent.
Meeting the growing metal forming demand will require innovation in both processes and materials, and a recent Harbour IQ Pulse Study noted that too many manufacturers aren’t prepared for that type of growth. To meet these demands, manufacturers need to expand their expertise in their processes and production of lightweight sheet materials, metal additives, and more.
The time for innovation is now. Manufacturing in the United States is booming, partly because of an ongoing reshoring initiative that is bringing more jobs back to the country. The recent setback caused by COVID-19 highlighted some of the major problems associated with offshore manufacturing, and it has inspired more companies to bring their operations back to the U.S.
What Trends are Driving Metal Stamping in 2020?
The metal stamping industry has seen significant growth as industries such as electronics, aerospace, and automotive continue to expand and seek strong, durable, intricate, lightweight components.
Consumer Electronics.In 2019 alone, more than 1.5 billion smartphones were sold around the world, each of which requires a corrosion resistant, highly detailed metal frame with tight tolerances and a smooth finish, as well as an antenna, chassis, camera lens holder, and more. Other equipment, from headphones to game controllers and speakers also need metal formed parts, solidifying the consumer electronics industry’s position as a key driver for the metal stamping industry.
Aerospace and Defense.From nuts and bolts to assemblies, combat equipment, gauges, and more, the demand for metal stamping in this sector is estimated to be worth $33.6 billion by 2027. Older airplanes are being retired to make room for quiet, fuel-efficient aircraft with parts that can be replaced easily and precisely. Though the recent shutdown heavily impacted the aerospace industry and led to a decreased demand for aircraft, we expect this slow down to be temporary.
The automotive industry is constantly looking to lower manufacturing costs and produce the most lightweight, fuel efficient vehicles possible. Sheet metal is used increasingly for interior and exterior structural components, transmission components, and automobile chassis with the goal of greater automobile efficiency.
Should You Consider Reshoring?
Reshoring your manufacturing can help you grow your company because you keep more of the production process under your control, even during the most challenging times. Many companies have realized the benefits of sourcing materials and manufacturing in the United States. Large, respected organizations like General Electric, Apple, Ford, and Whirlpool have reshored because it offers the following advantages:
Lower Transportation Costs. Eliminating the need to cross the ocean reduces the cost of raw materials and finished products. These savings can be put toward more innovation or a price
reduction for your customers.
Quicker Lead Times. When everything is traveling over shorter distances, you reduce the risk of delays along the way, shortening your production runs by weeks.
Better Quality Control. Manufacturing in the U.S. means your operation will follow this country’s standards for safety and quality. Because the factory is closer to your headquarters, you can keep a better watch over the processes and protocols in your facility.
Supports Your Community. American companies pay American taxes, and that contributes to the community you’re proud to serve—a community that is proud to have you in it.
Why Should You Choose American Industrial Company?
American Industrial Company is a proud American metal stamper and produces all of our precision products in Gurnee, Illinois. When you partner with us for your metal components, you benefit from the time and cost savings associated with onshore manufacturing. For almost four decades, we’ve offered precision metal stamping to a variety of industries while supporting the domestic economy, protecting our employees, and upholding the highest standards for quality and safety. The American ingenuity that has brought us this far will take us into the future, and we’re prepared to meet the expected metal stamping demand.
American Industrial Company provides custom turnkey solutions, and we can help you with everything from design to delivery of the final product. Contact us for all your precision metal stamping needs.
At American Industrial Company (AIC), we are a true single-source manufacturer of precision metal stampings. We offer complete turnkey packages that include everything from designing and prototyping to stamping and cutting the metal components. Equipped with over three decades of metal stamping and tool and die experience and state-of-the-art metalworking technology, we have the knowledge, skills, and tools needed to provide metalworking solutions that fully accommodate all of our customers’ needs. We are an industry leader in metal stamping onshore solutions.
Our Metalworking Services
Our primary service offering is precision metal stamping. This manufacturing process is used to turn sheet metal into various parts and products for automobiles, electronics, medical equipment, tooling, and many other industrial and commercial items. Its main advantages are its versatility, accuracy, and speed; it employs a variety of operations (e.g., stamping, drawing, blanking, piercing, etc.) to turn a wide range of metals into different metal components in low to high volumes.
Our advanced metal stamping machines allow us to accommodate various designs, materials, and stamping operations. As a result, we can offer metal components in nearly any form.
In addition to our precision metal stamping capabilities, we offer laser cutting services to cut metal stampings to the right shape and size. We employ a 3,000-watt VyTek FiberCAB 44 laser cutting system—one of the most advanced laser cutters available in the market today—to make precise, accurate, and quick cuts in a variety of metals.
How We Deliver Quality
At AIC, all of our team members—from office to dock—are aware of the fact that the key to success is meeting and exceeding our customers’ expectations. As a result, we are fully committed to ensuring quality in everything we do.
Our quality management system (QMS) integrates a number of tools that allow us to ensure we meet the highest quality standards in each of our customer’s project. For example, statistic process control (SPC) allows us to use statistics to define and measure the quality of our products and the standards to utilize during the production parts approval process, while GAGEtrak allows us to keep track of calibration and other measurement operations. We also offer an extensive selection of testing services—including non-destructive testing—to ensure finished components comply with all performance requirements.
Advantages of Reshoring
Reshoring—also sometimes referred to as onshoring—is a term used to describe the act of bringing production operations back from international facilities to domestic facilities. In the past, manufacturers saw offshoring as a way of lowering production costs. However, in the current economic climate, reshoring has increasingly become the more effective and efficient manufacturing method.
By reshoring production operations, manufacturers benefit in several ways. For example, the cost of international transportation and shipping is rising. As a result, delivering goods manufactured offshore can be expensive. Goods manufactured in domestic manufacturing facilities are not subject to these exorbitant fees, which can make them less expensive to produce overall despite higher labor costs.
Some of the other advantages of reshoring are quicker turnaround, better product quality, and faster responsiveness to changes in market demand. These qualities are particularly beneficial in the event of disruptions to the global supply chain. For example, the COVD-19 pandemic has increased demand for numerous consumer and medical products to the point where many manufacturers are struggling to keep up. Adding in the longer shipping times, lower product quality, and slower response times associated with offshore production operations may further exacerbate the issue.
Why Reshore With AIC ?
At AIC, we produce all of our precision metal stampings in our manufacturing facility in Gurnee, IL. By partnering with us for their metal component needs, our customers benefit from product solutions made by an industry-leading manufacturer in the USA—i.e., better product quality, quicker turnaround, and faster responsiveness to changes in design and demand. This is what make us an industry leader in metal stamping onshore solutions.
To learn more about our precision stamping or other metalworking capabilities or partner with us on your next project, contact us today.
Metal stamping is a crucial element for various applications in the automotive industry. The metal stamping process produces components with extremely tight tolerances through the use of specialized stamping dies, which shape and cut the workpiece to the desired form and size. Typical stamped parts used in the automotive industry include fenders, hubcaps, and many other critical components.
Metal Stamping Technologies for Automotive Components
The introduction of newer, more technologically advanced stamping processes has improved the efficiency and effectiveness of metal stamping operations. Advanced metal stamping processes, such as hybrid electromagnetically assisted sheet metal stamping tools, improve formability, and alter the strain distribution in sheet metal stamping.
Continuous improvements in metal stamping technologies and highly advanced state-of-the-art machinery and equipment enable automotive metal stampers to produce parts with extreme precision and very tight tolerances. Today’s automotive metal stamping processes allow a wide variety of metals, including copper, stainless steel, carbon steel, and exotic alloys, to be efficiently stamped and formed into automotive components.
Metal Stamped Automotive Applications
The automotive market encompasses a variety of products. In addition to components required for the manufacture of automobiles, there is a large and growing aftermarket of custom parts. Custom aftermarket components and parts enable consumers to individualize their vehicle to meet their needs.
Both original manufacturer’s equipment and aftermarket products are often critical components that are required to meet strict industry standards to ensure safety and reliability. Metal stamping for automotive applications requires fabricators to manufacture precision components that meet specific requirements and have extremely tight tolerances. Metal fabricators in this sector employ various fabrication techniques and technologies to manufacture parts and products that meet these rigorous standards.
Metal stamping processes are used to create a range of essential automotive parts and are incredibly cost-effective solutions for manufacturing customized automotive parts. Metal stamped automotive parts include:
Floor mat securement brackets
Rearview mirror mounting plates
Steering wheel components and brakes
Fuel Pressure Regulators
Metal Stamping Continues to Grow in the Automotive Industry
Metal stamping for automotive applications is projected to continue to grow and expand in the coming years. Industry forecasts predict that by 2025 the worldwide demand for metal stamped automotive parts will reach nearly $300 billion.
This incredible growth rate is due in part to technological advancements of metal stamping processes that are employed in a variety of growing industries such as industrial machinery, automotive, aerospace, consumer appliances, and more. As these industries continue to grow and expand, they are also increasing their dependence and use of metal components, which further fuels the growth of the metal stamping industry. The strength and flexibility of metal stamped parts enable automobile manufacturers to maintain the required safety standards while reducing consumer costs.
Several factors will contribute to the explosive growth that is expected in the metal stamping industry. Metal stamping is a low-cost manufacturing process that reduces the waste of raw materials. Metal stamping for automotive applications increases sheet metal usage in the production of automobile chassis, transmission components, and interior and exterior structural components.
The use of metal alloys such as titanium, cast aluminum, cast iron, and forged steel for engines and critical components are expected to continue to grow, and metal stamping is a versatile, dependable, and affordable method for manufacturing. Technological advancements such as the use of hybrid electromagnetically assisted sheet metal stamping machines have improved the quality of metal stamped automotive parts.
Learn More About Metal Stamping for Automotive Assembly
At American Industrial Company, we specialize in complete turnkey packages designed to enable your company to develop products from the design and prototype stage to completed precision metal stampings that are ready for the automotive market.
Our experienced team of designers, engineers, and fabrication specialists are committed to providing our clients with the highest quality products available. Our 25,000 square foot facility enables us to meet all of your manufacturing needs. To learn more about metal stamping for automotive assembly and how we can help get your product to market, download our eBook, “Metal Stamping and Forming for Your Automotive Applications” today.
Precision metal stamping is a highly versatile manufacturing process that facilitates the creation of a wide range of industrial, commercial, and residential parts and products, including lighting components. It accommodates the use of aluminum, brass, cold rolled steel, and stainless steel, all of which are materials that demonstrate the proper strength and precision manufacturability needed for critical lighting pieces.
The following article provides an overview of the role metal stamping plays in the commercial lighting sector. Additionally, it highlights other key industrial applications of the process.
The Role of Metal Stamping in the Commercial Lighting Sector
Commercial lighting refers to the lighting used in industrial and commercial facilities, such as offices, hospitals, stores, schools, and government institutions. As each of these environments has different lighting requirements, the lighting systems employed in them must be tailored accordingly. For example:
In hospitals, lighting is used to keep employees awake and alert and improve visibility during high-precision surgical operations.
In offices, lighting is used to establish environmental conditions that jumpstart productivity and employee morale.
In retail stores, lighting is used to entice shoppers into the store and highlight specific product lines or items.
In schools and government buildings, lighting is used to create safer and more pleasing conditions in highly trafficked areas, such as lobbies, walkways, and hallways.
The metal stamping process enables manufacturers to produce custom lighting components that suit the unique needs of individual facilities. From clips, covers, and covers to sensitive electronic assemblies, the process turns out high-precision, high-accuracy parts and products used in both standard and custom lighting systems.
Metal stamping already plays a significant role in the manufacture of commercial lighting components. However, the expected growth of the LED lighting market over the next five years, particularly in regard to the architectural, commercial, and residential sectors, necessitates the expansion of the metal stamping industry to meet rising customer demand.
Other Key Industrial Applications of Metal Stamping
Metal stampings find application in a wide range of industries, as parts and components of a wide range of product assemblies, such as appliances, electronics, tools, vehicles, and, of course, lighting fixtures. Beyond the commercial lighting sector, the process is also often used by companies in the following industries:
Contact the Metal Stamping Experts at American Industrial Company (AIC)
Versatility, precision, and accuracy are among some of the top reasons that industry professionals in the commercial lighting sector employ the metal stamping process for the manufacture of their components and assemblies. If you need quality metal stampings for your lighting system, turn to the experts at AIC.
At American Industrial Company (AIC), we provide high-quality metal stamped components to customers around the world. Since 1981, we have been dedicated to the production of superior parts and committed to providing the best service in the industry. For additional information about our metal stamping capabilities or pricing details for your next commercial lighting project, contact us today.