If you’re looking to increase your bottom line without sacrificing the quality of your product, consider metal stamping. To create new components, stamping presses transform metal blanks into desired shapes through the use of a tool and die. With a variety of modifications, metal stamping can create numerous shapes for your product, giving you greater versatility. It also offers a number of benefits including reduced product costs, shorter production time, and extended product lifespans.
To maximize metal stamping’s impact on your bottom line, here are some helpful tips:
1. Reach out to your metal stamper early in the process
Getting your stamper involved from the start can save you considerable time and money later on. Often, there is a disconnect between the manufacturer’s envisioned design and what the stamping engineer can actually do within the limitations of metal stamping. If the manufacturer and metal stamper collaborate together early, however, they can eliminate such disparities and make improvements to optimize the design –– ultimately saving you production time and money.
2. Forecast your requirements & Reduce costs
It’s important to share with your metal stamper your assembly process, projected volumes, release dates, and lead times for your product. If they have as much information as possible upfront, metal stampers can ensure a smoother production process from start to finish. For example, they may be able to redesign the stamp to reduce costs and streamline manufacturing.
Since production volume directly impacts costs, be sure to let the stamper know the volume at which you plan to produce the parts. In addition, providing your expected lead time can remove the need for rush jobs and build in time for extra review, modification, and production changes — eliminating extra costs.
3. Assess the dimension for final assembly
Knowing exactly how a single part will fit into the overall design is very important when assessing your project budget. If you provide accurate dimensions for your part’s assembly, the metal stamper may be able to use in-die assemblies that can eliminate unnecessary manufacturing steps, reduce labor and production costs, and speed up the time to market.
4. Evaluate simulations and prototypes
Be sure to test the design and functionality of your product before fully launching its production. Metal stampers have the ability to create prototypes and simulations that test how well the designed product will perform under certain conditions. If you find problems or issues, you’ll then be able to adjust the design to improve the product’s durability and function, as well as optimize its production. By using these simulations and prototypes, you can perfect your design before wasting any valuable time or resources in making something that won’t actually work.
Metal Stamping from American Industrial
At American Industrial Company, we specialize in complete turnkey packages, from prototype design to completed precision metal stampings, for companies worldwide. To learn more helpful tips from our dedicated staff or to see how we can help with your next project, please submit our contact form for more information.